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NATUROFIBER
Vacuum pump drawing resin through a green woven-fibre laminate under a vacuum bag in the composites laboratory

Natural-fibre & hybrid FRP composites

Structural composites, engineered from natural fibre.

NaturoFiber develops natural-fibre and hybrid fibre-reinforced polymer (FRP) composites — building panels, rebar and structural profiles — that are lighter than steel, resist corrosion and carry a lower carbon footprint than conventional glass- and carbon-fibre composites.

Natural fibre. Structural grade.

VARTM laminate layup · Composites laboratory, BITS Pilani

The problem

Composites built modern industry. They also built a carbon and waste problem.

Automotive, aerospace, rail, packaging and green building in India all depend on energy-intensive synthetic fibre-reinforced polymers such as glass and carbon fibre.

100,000+

MT

composite waste generated in India every year. End-of-life FRP is landfilled or incinerated.

Source: PRT Innovations Pvt Ltd

1.7–2.5

t CO₂e

emitted for every tonne of glass fibre produced, plus ~17 GJ of energy per tonne of molten glass.

Source: Fortune Business Insights

0%

bio-based content in conventional fibreglass sheets, earning no local-material credit under IGBC and GRIHA.

Source: IGBC / GRIHA rating frameworks

The core question

How can India reduce its dependence on synthetic FRP with scalable, high-performance composites made from renewable natural fibre?

Our approach

Two routes to a lighter, lower-carbon composite.

Route

01

Natural-fibre composites

Locally sourced natural fibres such as kenaf replace synthetic glass fibre in non-structural and semi-structural components.

Route

02

Hybrid natural / synthetic composites

Natural-fibre plies are interlaminated with high-performance carbon or glass fibre, putting strength exactly where the load path needs it — for demanding structural applications.

Hybrid laminate · exploded view

Three plies — carbon fibre, woven kenaf, carbon fibre — bonding into one hybrid laminate Carbon fibre Woven kenaf Carbon fibre Hybrid laminate

Highlight — Functional gradation

Fibre type, orientation and placement are graded through the thickness, so high-performance material goes only where performance is required. That is where the cost and carbon saving comes from.

  • Renewable reinforcement
  • Engineered fibre architecture
  • Lightweight construction
  • Hybrid performance
  • Scalable manufacturing
  • Application-specific design

Product platform

One material platform. Four product families.

Green woven-fibre laminate panel under vacuum bag during moulding In development

01

Building panels

Wall, cladding, false-ceiling and partition panels. Lightweight and corrosion-free, with bio-based content for green-building ratings.

Two textile geogrid samples In development

02

FRP rebar & textile geogrids

Non-corroding reinforcement for concrete and soil in aggressive environments.

I-SECTIONTUBECHANNELANGLE PLATE In development

03

Structural profiles

Pultruded and filament-wound beams, plates, shells and tubular sections.

In development

04

Custom components

Co-developed parts for automotive, rail, aerospace and industrial OEMs.

Why NaturoFiber

How it compares.

Comparison of conventional steel, conventional FRP and NaturoFiber composites
Parameter Conventional steel Conventional FRP NaturoFiber
Reinforcement Steel / metallic Glass, carbon or aramid fibre Natural fibre + hybrid architectures
Corrosion Needs protection and maintenance Generally corrosion-resistant Corrosion-resistant polymer composite
Weight Heavy — handling and transport penalty Lightweight, high specific strength Lightweight hybrid elements, high specific strength
Carbon footprint Energy-intensive production Relies on energy-intensive synthetic fibre Renewable fibre content, LCA-benchmarked
Material tailoring Grade and section selection Fibre type, orientation and lay-up Plus hybridisation and functional gradation
Ductility Ductile, but corrosion-prone Can be brittle Hybrid lay-up and toughened matrix for better energy absorption

Swipe the table horizontally to compare →

Capabilities

From fibre to full-scale test — under one roof.

Fabrication, testing and structural design in the composites and structures laboratories of the Department of Civil Engineering, BITS Pilani.

Top-down view of a green woven laminate sealed under a vacuum bag with resin feed lines

01

Vacuum-assisted resin transfer moulding (VARTM)

Void-free laminates of natural, synthetic and hybrid fibre.

Filament winding machine with mandrel and control console

02

Pultrusion & filament winding

Continuous profiles, rebar and tubular sections.

Blue four-point bending test rig with a composite beam specimen and data-acquisition screens 200 kN servo-hydraulic actuator

03

Structural testing

Four-point bending rig with a 200 kN servo-hydraulic actuator for full-scale beam tests.

Illustrative finite-element mesh of a beam in four-point bending, with stress contours peaking at the top and bottom fibres between the load points P/2 · P/2 LowHigh Stress contour · illustrative

04

Finite-element modelling & design

Nonlinear FE analysis and design guidelines for FRP and functionally graded structures.

Process line

  1. 01Raw material sourcing
  2. 02Fibre treatment
  3. 03Composite manufacturing
  4. 04Mechanical characterisation
  5. 05Component design & prototyping
  6. 06Application validation
  7. 07Scale-up

Applications

Built for the industries that run on composites.

  • Construction

    Wall panels, cladding, false ceilings, partition systems

  • Automotive

    Door trims, seat-backs, underbody covers, boot panels

  • Rail & transport

    Sidewall, ceiling, floor and partition panels

  • Aerospace

    Cabin panels, interior partitions, overhead compartments, acoustic panels

  • Packaging & industrial

    Crates, protective cases, equipment housings, pallets

Also exploring

acoustics · healthcare equipment · sports · marine · defence · agricultural equipment

Sustainability

Lower embodied carbon. Local fibre. Green-building ready.

  • 01Renewable fibre content, benchmarked by life-cycle assessment.
  • 02Designed to contribute to local-material credits under IGBC and GRIHA.
  • 03Built on India’s domestic natural-fibre ecosystem — made in India, for India.
Natural-fibre composite laminate strips showing woven fibre texture

Where we are

From laboratory to production line.

  1. STAGE 01 · CURRENT

    R&D & prototyping

  2. STAGE 02

    Industry validation

  3. STAGE 03

    Pilot orders

  4. STAGE 04

    Repeat production

18-month roadmap

0–6 months

Product prioritisation

Select the first two to three market product families; shortlist fibre, matrix and hybrid architectures.

6–12 months

Characterisation & durability

Mechanical baseline plus moisture, thermal and environmental durability testing.

12–18 months

Prototype launch

Wall panels, plates and shells, beam sections and tubular sections.

Founders

Engineers first.

Portrait of Prof. Shamsher Bahadur Singh

Co-Founder

Prof. Shamsher Bahadur Singh

Senior Professor & Shri S. K. Birla Chair Professor, Department of Civil Engineering, BITS Pilani

Ph.D. (IIT Kanpur) · P.E. (Michigan, USA) · Fellow ASCE, SEI, ICE (UK) · Member, ACI Committee 440

Advanced composite materials, FRP structures, functionally graded composites and finite-element modelling. Leads technology vision, structural FRP architecture and product validation.

Portrait of Dr. G. Muthukumar

Co-Founder

Dr. G. Muthukumar

Associate Professor, Department of Civil Engineering, BITS Pilani

Ph.D. & M.E., Structural Engineering (BITS Pilani)

Earthquake-resistant design of concrete structures, fire resistance and nonlinear finite-element analysis. Leads structural analysis, prototype assessment and product development.

Contact

Have a component you want to make lighter and greener?

Tell us what you’re working on. We reply within two working days.

Prof. Shamsher Bahadur Singh

sbsingh@pilani.bits-pilani.ac.in

Department of Civil Engineering, BITS Pilani,
Pilani 333031, Rajasthan, India

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